Which Plywood or Board for a Door? Thickness, Sheets and the Full Material List

Short answer: for most homes, buy a ready solid core flush door (30–32mm for rooms, 35mm or more for the main door) rather than making a door from plywood sheets, and a WPC door for the bathroom. A laminated 3 x 7 ft bedroom door needs the door, 2 sheets of 1mm laminate, adhesive, about 7 m of edge band, 3 hinges of 4 inch, a lock set and a tower bolt.

First: a ready flush door or a plywood door?

There are two ways to get a door:

	Ready flush door	Door made from plywood or block board
What it is	Factory-made: frame and core inside, plywood faces outside	The carpenter makes it from plywood or block board sheets
Standard	IS 2202 (with the ISI mark)	The plywood's own IS standard
Straightness	Pressed in a factory; stays straight	Depends on the carpenter's work
Size	Standard sizes, trimmed slightly to fit	Any size
When to choose	Most doors in a home	Very unusual sizes or designs

For most homes, a ready solid core flush door is the simplest and most reliable choice. For the bathroom, a WPC door is better.

For a material list straight away, use the door material calculator: enter the chaukhat size and send the list on WhatsApp.

Which door, and how thick?

Place	Door	Thickness
Bedroom, living room	Solid core flush door (MR; BWP if the wall is damp)	30–32mm
Main door	Solid core flush door, BWP	35mm or more
Bathroom or toilet	WPC door (or BWP flush door with every edge sealed)	About 30mm
Kitchen or balcony	BWP flush door or WPC	30–32mm
Store room	Flush door	30mm

In detail: which flush door to buy.

Material list for a 3 x 7 ft door (laminate finish)

A normal bedroom door, 3 x 7 ft (about 36 x 84 inch), laminated on both sides:

Item	Quantity
Solid core flush door, 30–32mm	1
Laminate (sunmica), 1mm	2 sheets (one per side)
Adhesive for laminate	1 pack (ask at the shop for the size)
Edge band or lipping	about 7 m
Hinges, 4 inch	3
Lock or latch with handle	1 set
Tower bolt	1

One 8 x 4 ft laminate sheet covers one side completely, so a door needs 2 sheets (both sides). Laminate on one side with the other left bare can make the door bend.

For a main door: a BWP door of 35mm or more, 4 hinges of 5 inch, a mortise lock and an aldrop. For a double door, the material doubles per leaf, with tower bolts at the top and bottom of the second leaf.

4-inch or 5-inch hinges?

• Normal internal doors: usually 4 inch, 3 hinges.
• Main door, a heavy door or one taller than 7 ft: 5 inch, 4 hinges.

Hinge screws go into the frame timber at the door's edge, which is why the edges shouldn't be trimmed much.

Want a veneer finish?

Instead of laminate, decorative veneer with polish gives a natural wood look. Veneer also goes on both sides (2 sheets); take sheets from the same lot so the grain matches. Veneer options: decorative veneer.

What about the chaukhat?

A door only works well in a straight, strong chaukhat. Order the door after measuring the frame: width in three places and height in three places, and use the smallest figure. Choosing the frame material: which material for a chaukhat.

FAQ

Will 18mm plywood do for a door? Ready flush doors start at 30mm and have a frame inside. A door from a single 18mm sheet is light and weak; for a home, a ready solid core flush door is better.

Can I use a plywood door in a bathroom? Wood swells in constant damp. A WPC door is the safest; if it's plywood or a flush door, take BWP and seal all six faces.

What laminate thickness for a door? 1mm laminate on both sides.

Nitin Plywood House, Alipur

We keep flush doors, WPC doors, laminate, veneer, edge band, hinges, locks, tower bolts and aldrops all in one place. To check which size and brand is in stock today, call +91-9212017608. See flush and WPC doors.